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Re: [Orchid] Ventilation system
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jim jordan Sunday, November 30, 2008
   
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HI Barbara

    Before I retired a couple of years ago, my day job was as an
    Occupational Health and Safety person. A lesson I learned more than
    once is that designing effective exhaust ventilation systems is
    difficult and can be quite expensive. Here are a few things to keep
    in mind: 

    - There is a big, big difference between sucking and blowing air.
    Its much easier to blow air where you want it than to effectively
    exhaust a process. Lots of things interfere with good exhaust
    ventilation. For example, every right turn in the duct work reduces
    the air flow by 40-50 % so keep ducts as straight as possible. Longer
    ducts reduce air flow. Flexible duct design causes turbulence and
    reduces air flow significantly. Flex duct frequently has lots of
    twists and turns, each one detracting from the exhaust efficiencyy.
    Just because they did it at the factory next door does not mean it is
    good. 

    - The hood, hose or other intake needs to be as close as possible to
    the source of contamination. 90% of the velocity of exhaust
    ventilation is lost in 1 diameter from the entrance. That means if
    you have a 4 inch exhaust duct hose exhausting air at1,000 feet per
    minute at the hose face, 4 inches out, you will only have a velocity
    of 100 fpm. So get your work close to your hood or vice versa or you
    will not have enough velocity to capture and transport the
    contaminants. 

    - Its very unlikely that you are producing fumes, vapors, or
    particulate at levels that are a significant health hazard. We tested
    a lot around hand welding in electronics assembly and never found
    dangerous of lead or other metals. That is because the melting point
    is far enough below the boiling point where lots of fume would be
    given off. Kilns are a horse of a different road clearance. The
    particles given off by polishing, hand sanding etc are usually not a
    size that would penetrate the body's defense systems and cause
    chronic health problem. 

    - You could probably filter the air and return it to your work room
    rather than exhausting it to the outside and do just as well. For
    toxic work products, outside ventilation is needed, for nuisance
    dusts and such, filtering ad return is probably adequate. 

    - There is ventilation/filter equipment available. I have not been
    looking at this kind of stuff for several years so I 'm not sure
    whats out there, I did find this at Lab Safety Supply Co. 

    http://tinyurl.com/65epe7 

    a portable fume extractor. I don't know the cost of anything about
    it but it looks like it could be used for much of what we do. Or you
    might think about using a vacuum cleaner for specific operations-
    buffing sanding etc. 

    - I personally use a 3M Co dust fume and mist respirator (one of the
    paper things) some of the time. I have a plan to set up a shop vac
    to capture particulate from polishing and buffing, more for
    housekeeping than for health reasons. 

    Hope this helps. Feel free to contact me off line if you have any
    questions and I will try to answer them. 

Jim


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