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Re: [Orchid] Tapping earring post  
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From: Jeff Simkins
Date: Thu Dec 07 07:36:52 2006
 
     
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Phillip,

    When creating a loose thread from tapping use a larger drill bit. 

    From Morse Cutting Tool's "Machinist's Practical Guide": 

    Example: screw size #0-80
    Body drill: 52

    Size or number of drill for percent of full thread
    100% tap drill: 58
    80% tap drill: 57
    75% tap drill: 56
    70% tap drill: 56
    60% tap drill: 3/64"
    50% tap drill: 3/64"

    Interesting notes: 

    "A 53% thread will break the bolt, before it will strip - in most
    cases." 

    "A 100% thread is only 5% stronger than a 75% thread, but it requires
    three times the power to tap." 

    Most of the work I do (steel, ss, polymer, aluminum prototyping) is
    cut at 75% full thread. I might index one drill bit size larger than
    recommended if I'm in a hurry on non-critical stuff. 

    Off list I can give you the drill bit numbers for the taps you are
    working with. For very thin stock, you will want to use 100% full
    thread, whereas the above is for holes as deep as the diameter of the
    tap. 

Jeff Simkins
http://blackicepond.deviantart.com
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