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Re: [Orchid] Dressing of new hammerheads  
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From: Alberic
Date: Mon Oct 03 20:38:11 2005
 
     
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Kerri:

    It's not that hard: just get access to some sort of bench mounted
    belt sander, hopefully with a selection of belts. For breaking
    edges, I'd probably just use a 220, or perhaps a worn out 220 grit.
    You don't need to chew off a whole lot of metal, just enough to
    soften the edges a bit. If you can find one of the generic 'skinny'
    benchtop belt sanders, (the ones that use 1x42 belts) those work
    well because they have an area high on the belt that isn't supported
    by a steel backplate. That 'slack' area will let you get softer
    profiles than you would have by grinding against a steel backplate
    that forces the belt to cut only flat facets. 

    To actually dress them, for round faced hammers, I normally cradle
    the hammerhead in my left hand, and rotate or spin it about its long
    axis, while touching it to the belt at about a 45 degree angle to
    start. Doing this high up on the belt where it's slack helps also
    because otherwise the handle gets in the way. There is no one
    "official" position or technique. The final goal is to take that
    hard, sharp 90 or 45 degree edge on the edge of the face and soften
    it out to a nice rounded shape. Any way you can get there is fine,
    and "how rounded" is entirely up to you, and what you want the
    hammer to do. Since you're asking this question, I'm guessing you
    don't have anything specific in mind for these hammers, so I'd stay
    pretty close to a rounded version of whatever edge they've got on
    them now. You can always grind more off later. 

    One handy trick for polishing them is to do the final grind with a
    worn-out 220 belt, then polish them with a buffing compound called
    "stainless". (I got my last brick from Allcraft.) It's a weird chalky
    white compound that absolutely devours steel, and with the right
    buffer will take the edges of a hammer from 220 to a mirror in less
    than a minute. Run it on a large (6"+) treated stitched buff, and
    you should be fine. Stainless doesn't do much for precious metals,
    but it's a real lifesaver on steel. I polish my planishing hammers
    with it, and I can read in the reflections. Remember to rotate your
    directions as you buff, or it'll dig dragmarks into your steel just
    as quickly as it polishes. 

FWIW
Brian Meek

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