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Re: [Orchid] Weaving metal wire  
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From: TA Masters
Date: Thu Mar 18 22:20:29 2004
 
     
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    I have read this thread with great interest. Living in San Diego
    County, I am well aware of Arline Fisch works and greatly enjoyed
    her Museum Exhibition. 

    I have taken Loren Damewood's class and enjoy a lovely bracelet I
    completed while in Tucson. I understand the quirks of wire and
    discussed this at great length with Loren. 

    Some of the comments I have read indicate a problem with keeping the
    wire pliable, For those who are familiar with annealing, that is the
    solution. For those who have not used a torch or kiln while working
    metal, this is a technique that will assist you in your final goal. 

    Best way of course is to take a metals course and learn how to do
    that. Were that to not be possible, there are ways to learn on your
    own. Wire work hardens as it is handled, to bring it back to the
    pliable state, it must be heated. Find a hand held butane torch, as
    low as 9 to 10 dollars at Harbor Freight. It can also be found in
    stores such as Home Depot and Lowes, or similar. 

    You will also need a safe material to lay the wire on while
    annealing (torching) it. This can be fire bricks, or a soldering pad
    available through jewelry tool sellers, Rio Grande and 46th Street
    Supply come to mind. 

    When you have the torch and fire safe backing, find a subdued light
    area as you will have to see a color change in your wire as you
    torch it. Coil the wire you are suing toward the already worked
    area, place a metal clamp between the worked and unworked areas to
    act as a heat sink to protect the work already completed. Direct the
    torch flame on the coil and move it round and around the coil
    heating it evenly. now begin to concentrate the flame at one end and
    watch for a color change. Depending on the material you are using,
    the color will vary. Make sure you move the torch to another area,
    preferably adjacent to the prior one as soon as you see the color
    change. Continue this until you have completed the entire coil. 

    You can let the coil return to room temperature and continue your
    weaving, braiding, whichever process you are using until you again
    feel the wire becoming less easy to move. You then need to repeat
    the above process, as often as needed until you complete the
    project. At that point you will need to clean all the residue from
    torching your work and shine it as needed. Depending on size, if you
    know about pickle, use it. If not familiar with this, and it fits,
    place your works in a tumbler with the appropriate media and tumble
    polish it. This will give you incredible results. 

    Were none of these options be available, you can use a hand held
    tool such as a Dremel or Flex Shaft with polishing compound and the
    appropriate wheels. Were these not to be a choice, then it is down
    to using your hands and polish it the old fashioned way, plenty of
    elbow power and patience. 

    Depending on your metal, there a variety of compounds to use such as
    lemon and salt for copper to silver polish for silver. You can
    create a texture by using various scrubbers, this is a good
    experiment. First and foremost, do not be afraid, second use your
    imagination. Finally enjoy your handiwork. Teresa


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