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[Orchid] Cracking Metal
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billeisenberg Thursday, June 06, 2002
   
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    Orchidians, Help.... 

    I cast a 25% silver and 75% copper billet by the Japanese -through
    the water technique-. It produced a super dense billet about 1 1/2
    inches in diameter and is about a 1/2 inch thick in the center and a
    3/8 inch thick at the edges. The billet is supposed to be oxygen
    free. 

    I had been rolling it trying to make sheet about 5/32 thick. It
    really does not want to roll as it work hardens after less than a
    quarter turn of the roller height and that takes four passes. It has
    been rolled in the same direction after every annealing. It had
    started to show small cracks.  I filed the cracks out, annealed the
    billet again and went to see a blacksmith in the area who has an air
    hammer. 

    The billet is a little thinner now but we had to stop as it is
    showing some serious cracks. I can probably repair/fill the cracks
    with hard silver solder but I still have the problem of trying to
    make a sheet 1 inch wide by whatever length comes out of the 3
    ounces. 

    Are there the same problems with 4% gold in 96% copper? This billet
    is also very dense. 

Thanks,
Bill in Vista



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