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Re: [Orchid] Balling Metals
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J Chrisstoffels Monday, October 11, 1999
   
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Hello Shael

    I will try to answer your questions. 

    1. First you have two steel rods made of tool steel. These would be
    about 4mm to 5mm diameter and about 4cm long. This is just a rough
    size to give you an idea. You taper the ends of the rods to look like
    two small sharpened pencils leaving a flat on the bottom. If you are
    using say 1mm wire to rivet your hinges bull bur the end of the taper
    so you have a half-sphere that is larger than the wire. They are
    basically oversized beading (graining) tools. After you have made them
    harden and temper them to straw yellow. You can remove the oxidization
    on the inside of the half-sphere by turning it on a buff stick. If you
    have a setters "Fion" you can use that to finish the half-sphere
    before the hardening and tempering procedures. 

    2.When you have done this you should have two identical tools. You
    put one of the tools in the chuck of the vertical drill press and the
    other in the vise clamp on the table of the drill press. With the
    drill going and both tools in line to each other. Place the hinge with
    the wire protruding about three quarters of a mm each side (trial and
    error will soon let you know how much to leave) and bring down the
    drill press on the rivet. It should leave a nice burnished half dome
    larger than the wire. Turn it over and do the other side. 

Hope this helps
Chris 



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