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Re: [Orchid] [How2] Twisted sterling wire
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David D. Arens Tuesday, September 15, 1998
   
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>         A wonderful, talented artist I study with, working with
>     wire, Wil Peterson, uses a power screw driver, to twist wire. 
>
>     Wil determined, the slower speed gives you better control of the
>     process.

    I've twisted 1000's of feet of wire & in my experience the most
    critical item to watch when twisting wire is the tension on each
    of the wires. This is particularly critical when twisting an odd
    number of wires. In order to get an even twist, i.e.. one in
    which each wire wraps around the other the same number of times,
    the tension on each wire must be the same. This is easily
    achieved if wrapping 2 wires of the same size & material. An
    even twist also requires the wires to be of the same hardness.
    Twisting wires of unequal hardness will result in more wraps of
    the softer wire around the harder wire. 

        1. Cut a piece of wire twice as long as the twisted wire
        needed. 

        2. Clamp both ends of the wire in a vise, they should
        touching each other. 

        3. Place a cup hook in the chuck of a variable speed drill. 

        4. Grasp the wires between the thumb & forefinger at the
        vise. 

        5. 'Draw' the wires through the fingers until the closed end
        is reached. 

        6. Place the wire loop over the hook in the drill. 

        7. Pull the wire taut with the drill. 

        8. While holding the wire taut start the drill. The wires
        will twist evenly for the entire length. If the wire is long
        (15-30 ft) it may start bounching. If this happens, laying a
        finger lightly on the wire will stop the bounce. Twist the
        wire until the desired pattern is achieved or the wire breaks
        ( it usually breaks at one of the ends). Clip off about a 1
        inch length of the twisted wire. Save this piece as a
        pattern in case you have to twist more wire for the same job.
        This pattern can be compared side by side with the next batch
        of wire while it's being twisted. When the patterns match,
        it's time to stop. 

    To help keep the wire from breaking prematurely while twisting,
    try to keep the drill at the same height above the floor as wire
    is in the vise. Also keep the axis of the drill parallel to the
    face of the vise jaws. These 2 actions reduce the amount of
    flexing the wire is subjected to. Remember, flexing wire work
    hardens it & if it gets too hard it'll break. 

    If the length of wire to be twisted is short, a pin vise or a
    small hand drill (egg-beater type) can be substituted for the
    electric drill. 

    A similar technique can be used  to twist an odd number,
    different sizes, shapes, hardness of wire. 

        1. Place the drill with the cup hook installed on the floor,
        about 3 ft father away from the vise than the length of wire
        to be twisted. 

        2. If the wires are of different sizes or shapes, twist one
        end of each wire together. 

        3. Place this end over the hook in the drill. 

        4. Grasp the wires between the thumb & forefinger at the
        drill. 

        5. 'Draw' the wires through the fingers until the ends are
        reached. Don't pinch the fingers so tight the drill is pulled
        along. 

        6. When the ends are reached, hold the wires tightly,
        pulling the drill along, until there's about 1/2 inch of the
        shorter of the wires left. Clamp both ends in the vise. The
        wires should be side by side. 

        7. Return to the drill & pull the wire taut with the drill. 

        8. While holding the wire taut start the drill. The wires
        will twist for the entire length. If the wire is long (15-30
        ft) it may start bounching. If this happens, laying a finger
        lightly on the wire will stop the bounce. Twist the wire
        until the desired pattern is achieved or the wire breaks ( it
        usually breaks at one of the ends). 

HTH

Dave






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